Basic Info.
Standard
ANSI, DIN, GB, JIS, GOST, BSW
Manufacturing Way
Forging
Transport Package
Wooden Case/Pallet/Frame
Product Description
1. Product Range
Forged and seamless rolled forgings
Open-Die forgings
Closed-Die forgings
Hammer forgings
Paike offers many specialities seamless rolled rings, stamped shafts, hubs, discs and other open-die forgings up to 25 ton`s in weight.
Dimensions of Forgings
Tube sheets / discs and holed discs:
D: ≤1200mm D: ≤2600mm
d: 100~400mm d: ≤450mm
H: ≤350mm H: ≤1500mm
Rings:
D: ≤2300mm D: ≤10000mm
d: ≥400mm d: ≥450mm
H: ≤1600mm H: ≤1000mm
Plates:
W:≤1000mm W:≤2000mm
L: ≤1000mm L: ≤4000mm
H: ≤60mm H: ≤120mm
Holed cylinders:
D:≤2300mm D:≤2500mm
d: ≤400mm d: ≤700mm
L: ≤1600mm L: ≤5000mm
Round smooth shafts:
D:100~450mm D:150~950mm
L: 200~6000mm L: ≤7000mm
Smooth shafts with variable section/Progressive shafts/Step forging shafts:
D:150~450mm D:≤1000mm
d: 100~400mm d: ≤850mm
L: ≤6000mm L: ≤7000mm
Smooth forgings with square section:
H:100~400mm H:150~900mm
L: 200~6000mm L: ≤6000mm
Cubes and blocks:
W:≤500mm W:≤1000mm
L: 200~2000mm L: 200~2000mm
2. Main Material
| DIN material no | EN specification | USA | JPN |
| Type | UNS |
| Austenitic chrome-nickel steel |
| 1.4301 | X5 CrNi 18 10 | AISI 304 | S30400 | SUS 304 |
| DIN 17440 / EN 10088-1/ASTM A182 |
| |
| 1.4306 | X2 CrNi 19 11 | AISI 304L | S30403 | SUS 304L |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4401 | X5 CrNiMo 17 12 2 | AISI 316 | S31600 | SUS 316 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 | | | | |
| |
| 1.4435 | X2 CrNiMo 18 14 3 | AISI 316L | S31603 | SUS 316L |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4541 | X6 CrNiTi 18 10 | AISI 321 | S32100 | SUS 321 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4571 | X6 CrNiMoTi 17 12 2 | AISI 316Ti | S31635 | SUS 316 Ti |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| | | | | |
| 1.4429 | X2 CrNiMoN 17 13 3 | AISI 316LN | S31653 | SUS 316 LN |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| | | | | |
| 1.4404 | X2 CrNiMo 17 12 2 | A182 F316L | S31603 | SUS F316L |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4406 | X2 CrNiMoN 17 11 2 | A182 F316LN | S31653 | SUS F316LN |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| Other chrome-nickel steel |
| 1.4313 | X3 CrNiMo 13 4 | A182 F6NM | S41500 | SCS 5 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4418 | X4 CrNiMo 16 5 1 | | S45000 | |
| DIN 17440 / EN 10088-1/ |
| |
| 1.4462 | X2CrNiMoN22 5 3 | ASTM A182 F51 | S31803 | SUS 329J3L |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| (1.4410) | X2 CrNiMoN 25 7 4 | ASTM A182 F53 | S32750 | SCS 14A |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| (1.4501) | X2 CrNiMoCuWN 25 7 4 | ASTM A182 F55 | S32760 | |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| | | ASTM A182 F60 | S32205 | |
| ASME ASTM A182 |
| High alloy steel-Ferritic/martensitic steel |
| 1.2343 | X38 CrMoV 5 1 | 6437E(AMS) | | SKD 6 |
| DIN 17350 |
| |
| 1.2344 | X40 CrMoV 5 1 | 6408A(AMS) | | SKD 61 |
| DIN 17350 |
| |
| 1.4112 | X90 CrMoV 18 | AISI 440B | | SUS 4408 |
| ASTM A276 |
| |
| 1.4006 | X12 Cr 13 | AISI 410 | S41000 | SUS 410 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4021 | X20 Cr 13 | AISI 420 | S42010 | SUS 420 J1 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4034 | X46 Cr13 | | | |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4057 | X17 CrNiMo 16 2 | AISI 431 | S43100 | SUS 431 |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4116 | X50 CrMoV 15 | | | |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| |
| 1.4122 | X39 CrMo 171 | | | |
| DIN 17440 / EN 10088-1/ASME ASTM A182 |
| Other chrome steel |
| 1.4926 | X21 CrMoV 12 1 | | | |
| SEW 555 |
| |
| 1.4903 | X10 CrMoVNb 91 | P91 | K92560 | |
| ASTM A355 |
| Low alloy steel |
| 1.7131 | 16MnCr5 | SAE 5115 | H51150 | |
| DIN 17210 / EN10084 |
| |
| 1.7147HL | 20MnCr5 | AISI 5120H | H51200 | SMnC 21 H |
| DIN 17210 / EN10084 |
| | | | | |
| 1.5919 | 14CrNi6 | AISI 4320 | H43200 | |
| DIN 17210 / EN10084 |
| |
| 1.6587HH | 18CrNiMo7-6 | | | |
| DIN 17210 / EN10084 |
| | | | | |
| 1.3533 | 18 NiCrMo14 | | | |
| DIN 17230 |
| | | | | |
| (1.5637) | 12Ni14 | ASTM A350 LF3 | | SL 3 N 26 |
| ASTM A350 |
| |
| 1.7218 | 25 CrMo 4 | AISI 4130 | H41300 | SCCr M1 |
| DIN 17201 / EN10083-1 |
| |
| 1.7220 | 34 CrMo 4 | AISI 4135 | | SCCr M3 |
| ASTM A29 |
| |
| 1.7225 | 42 CrMo 4 | AISI 4140 | H41400 | SCM 4 |
| DIN 17201 / EN10083-1 |
| |
| 1.8159 | 50CrV4 | AISI 6150 | H61500 | SUP 10 |
| DIN 17221 / EN10083-1 |
| |
| 1.6582HH | 34 CrNiMo 6 | | | SNC M9 |
| DIN 17201 / EN10083-1/SEW 550 |
| |
| 1.6580HH | 30 CrNiMo 8 | | | SNC M1 |
| DIN 17201 / EN10083-1/SEW 550 |
| |
| 1.8519 | 31 CrMoV 9 | | | |
| DIN 17211 |
| |
| 1.8550 | 34 CrAlNi 7 | ASTM A355 | K52440 | |
| DIN 17211 |
| |
| 1.2714 | 35CrMo8 | | | |
| DIN 17350 |
| | | | | |
| 1.5415 | 16Mo3 | | K11820 | STBA 12 |
| DIN 17243 |
| |
| 1.6979 | 20 CrMoNiV 4 7 | | | |
| SEW 555 |
| |
| 1.7335 | 13CrMo4-5 | ASTM A182 F12 | K11564 | STBA 20 |
| ASTM A182 |
| |
| 1.7380 | 10CrMo9-10 | | K21390 | STBA 24 |
| DIN 17243 |
| |
| (1.6523) | 20NiCrMo2-2 | AISI 8620 | G86200 | SNC M21 |
| ASTM A29 |
| |
| | | ASTM A182 F11 | K11572 | |
| ASTM A182 | | | | |
| |
| | | ASTM A182 F22 | K21590 | |
| ASTM A182 |
| |
| | | ASTM A182 F91 | | |
| ASTM A182 | | | | |
| Unalloyed steel/Carbon steel |
| 1.1121 | Ck 10/C10E | SAE 1010 | G10100 | S 10 |
| DIN 17210 |
| |
| 1.1141 | Ck 15/C15E | SAE 1015 | G10150 | S 15 |
| DIN 17210/EN10084 |
| |
| 1.0038 | S235JRG2 | A252(1) | | S 10 |
| DIN 17100/EN10025 |
| |
| 1.1151 | Ck 22/C22E | SAE 1023 | G10230 | S 22 C |
| DIN 17210/EN10083-1/DIN 17243-C22.8 |
| |
| 1.1181 | Ck 35/C35E | SAE 1035 | G10350 | S 35 C |
| DIN 17204/EN 10083-1 |
| |
| 1.1191 | Ck 45/C45E | SAE 1045 | G10450 | S 45 C |
| DIN 17200/ EN 10083-1 |
| |
| 1.1221 | Ck 60/C60E | SAE 1060 | G10600 | S 60 MC |
| DIN17201/EN10083-1 |
| |
| 1.1231 | Ck 67/2C567 | SAE 1070 | G10700 | S 70 CM |
| DIN 17222 |
| |
| 1.0570 | S355J2G3 | SAE 1025 | G10250 | SM 50 A |
| DIN 17100 |
| |
| 1.1165 | 30 Mn 5 | SAE 1330 | G13300 | SCMn 2 |
| DIN 17205 |
| |
| 1.8917 | | ASTM A225 | K11523 | |
| DIN 17103 |
| |
| (1.0432) | C21 | ASTM A105 | | |
| ASTM A105 |
| |
| | | ASTM A350 LF2 | | |
| ASTM A350 |
| |
| 1.0546 | S355NL | | | |
| EN10025-3 |
| |
| 1.0045 | S355JR | | | |
| EN10025-2 |
| |
| 1.0596 | S355K2 | | | |
| EN10025-2 |
| |
| | | ASTM A266 | | |
| ASTM A266 |
| |
| | | ASTM A36 | | |
| ASTM A36 |
| |
| | | ASTM A765 | | |
| ASTM A765 | | | | |
Alloy and carbon steel forging steel grades:
A182-F1, A182-F2, A182-F9, A182-F11, A182-F12, A182-F21, A182-F22, A182-F36, A182-F91, A182-F92, A694-F42, A694-F46, A694-F48, A694-F50, A694-F60, A694-F70, SA-350 LF1, SA-350 LF2, SA-350 LF3, SA-350 LF5, SA-350 LF6, AISI 1045, AISI 4140, AISI 4130, AISI 4340, AISI 4317, AISI 4130, AISI 8620, AISI 9840, AISI 4145H, AISI 4145H, AISI 4145H Mod, AISI 4330V, AISI 4330V Mod. AISI 4150, AISI 1020, 42CrMo4, 25CrMo4, 34CrNiMo6, 17CrNiMo6-4 20NiCrMo22, 34CrMo4, 30CrNiMo8, 36CrNiMo4, 16CrNiMo12, 40NiCrMo7, 41CrALMo7, 30NiCrMo12, 12CrMo9-10, 18CrMos4, 18CrNiMo7-6, 17CrNiMo6, 16MnCr5, St52-3, S355j2g3, 50CrMo4, 39NiCrMo3, , 20NiCrMo2-2
Stainless Steel Forged Steel Grades
A182-F6a, A182-F6b, A182-F304, A182-F304L, A182-F310, A182-F316, A182-F316L, A182-F317, A182-F317L, A182-F347, AISI 309, AISI 310s, AISI 316Lmod, A182-F48, A182-F321, A182-F347, A182-F348, Nitronic 50, Nitronic 40, Nitronic 60, Nitronic 30, Xm-11, Xm-10, UNS S21800, Alloy 20, 904L, PH13-8Mo, 17-4ph, 15-5ph, 17-7ph, Ph15-7 Mo, 254Smo, Al-6Xn, 654SMO, A182-F44, A182-F45, A182-F51, A182-F53, A182-F60, A182-F55, A182-F62, A182-F52
Nickel alloy and Super ALloy Forging Steel Grades
Nickel 200, Nickel 201, Monel 400, Monel R-405, Monel K-500, Hastelloy C-22, Hastelloy X, Hastelloy C-4, Hastelloy B-2, Hastelloy C-276, Hastelloy C-2000, Hastelloy B, Nimonic 75, Nimonic 90, Nimonic 80A, Nimonic 105, Nimonic 901, Inconel 600, inconel 601, inconel 617, inconel 625, inconel 686, inconel 690, inconel 693, inconel 718, inconel 725, inconel X-750, incoloy 800, incoloy 800H, incoloy 800HT, Incoloy 825, Incoloy 926, Incoloy 890, Incoloy 925, Incoloy 901, Incoloy 945, Incoloy A-286, NI-SPAN-C Alloy 902, MP35N, MP159, Multimet N155, Haynes 230, Haynes 188, Haynes 25, Udimet 500, Rene 41, Waspalloy, Invar 36, Invar 42, Stellite 6B, Kovar alloy,
UNS NO6022, UNS NO6200, UNS No5500, UNS NO6002, UNS N010665, UNS N10276, UNS N10001, UNS N07080, UNS N06600, UNS N06601, UNS NO6625, UNS N06686, UNS N06693, UNS N06690, UNS N07718, UNS N07725, UNS N07750, UNS N08800, UNS N08811, UNS N08810, UNS N08825, UNS N09925, UNS S66286, UNS N07500, UNS K93600
2.4602, 2.4675, 2.4816, 2.4663, 2.4642, 2.4668, 2.4669, 1.4958, 2.4858, 2.4375, 2.4665, 2.4617, 2.4819. 2.4631, 2.4851, 2.4606, 1.4876, 1.4959, 1.4980, 2.4983, 2.4656
Tool And Die Steel Forged Steel Grades
AISI 6F7, AISI A2, AISI O1, AiSI O2, AISI S7, AISI D6, AISI S1, AISI D2, AISI A6, AISI O7, AISI L2, H13, H11, H12, AISI L6, H21, H10, H10A, H19, 314, H19A, P20, P20+Ni, P20+S, S136, 718
SKT6, SKD12, SKD1, SKD2, SKS3, SKS41, SKS95, SKD11, DC53, SKS43, SKD61, SKD6, SKT4, SKD5, SKD7, SKD62, NAK80
1.2767, 1.2363, 1.2510, 1.2080, 1.2436, 1.2542, 1.2379, 1.2824, 1.2550, 1.2509, 1.2210, 1.2344, 1.2606, 1.2782, 1.2678, 1.2889, 1.2605, 1.2343, 1.2714, 1.2581, 1.2365, 1.2779, 1.2661, 1.2083, 1.2311, 1.2312, 1.2738, 1.2316
3. The Manufacturing and Inspection Process
Raw Material Smelting/Stock depending on the material and quantity
EF, LF, VD, ESR, VAR, VIM
QC control: suppliers of steel quality control, audited suppliers, chemical analysis before factory acceptance
Material Inspection
Inventory of square and round billets and ingots
Billets in condition:
Hot rolled
Casted
Continuous casted
Forged
Cutting Material
Cutting of square billets
Cutting of round billets
Cutting of ingot
Weight control
Visual control
FORGING
Hammer Forging
Held by manipulator
Open-die forging
Progressive forging
Open-Die Forging
Held by manipulator
ROLLING
Ring Rolling
HEAT TREATMENT
For example
normalizing
quenching(water, polymer, oil) and tempering
annealing
stress relieving
solution treating
aging
Data recording
Heat treatment cycle
Hardness testing
TESTING
Micro-structure
Grain Size
Charpy Impact Test
Tensile Test
NDT-UT-Testing
MACHINING
Programming Turning
Programming Drilling
Programming Milling
4. Production Facilities
Sawing Equipment
18 Band saws in different sizes, saw diameter up to 1'600 mm
Heating Furnaces before forging
12 furnaces, gas heated 1'180° C max size: 5200mm×4500mm×4100mm with fully automatic temperature control and recorder equipped with temperature control, calibrated thermocouples
9 Electrically heated furnaces up to 1'200° C max size: 4500mm×4200mm×1600mm with fully automatic temperature control and recorder, equipped with temperature control, calibrated thermocouples
Equipped with temperature control, calibrated thermocouples
Forging Facilities
1 Hammer
4 Hydraulic forging presses,
Open die forgings, 1'250T(12.5MN), 2'000T(20MN) and 3'600T(36MN)
Closed die forgings, 8000T(80MN)
3 Ring mills 2000mm, 5000mm, up to 10000mm OD and max unit weights 25 tons
Heat Treatment Furnaces
1 furnaces, gas heated 1'180° C size: 6800mm×6800mm×2400mm with fully automatic temperature control and recorder equipped with temperature control, calibrated thermocouples (normalizing)
1 Electrically heated furnaces up to 1'100° C size: 5200mm×5200mm×1200mm with fully automatic temperature control and recorder (normalizing)
4 Electrically heated furnaces up to 1'100° C size: 4200mm×4200mm×1500mm
with fully automatic temperature control and recorder(normalizing, quenching, tempering)
1 Electrically heated Bell-type furnace up to 1'100° C size: Φ7000mm×2000mm
2 Electrically heated furnaces up to 1'100° C size: 2000mm×2000mm×1500mm with fully automatic temperature control and recorder(normalizing, quenching, tempering)
1 Electrically Solution treating furnace size: 19900mm×12600mm×10200mm with fully automatic temperature control and recorder(solution treating)
1 Quenching tanks 12000mm×8000mm×6000mm, for water equipped with recirculation and cooling system
1 Quenching tanks 8000mm×8000mm×6000mm, for polymer equipped with recirculation and cooling system
Machining Equipment
21 Conventional lathes with horizontal face plates max. Ø 5'000mm x 1'200 mm
9 CNC lathes with horizontal face plate max. Ø 8'000 x 1'200 mm
1 CNC Drilling machine, max. Ø 5000mm x 500 mm
Subcontractor:
Machining center
Milling machines
Boring machines
Testing Facilities
Mechanical Tests
1 Tensile test machine in normal temperature,
1 Tensile test machine for high temp.up to 1300ºC
1 Impact test machine
Equipment for deep temp. impact tests min temp: -196ºC
6 Hardness test machines
Laboratory
Micro-structure and grain size tests
Corrosion tests
Jominy end quench test
Carbon and Sulfur analysis
Spectroscopical identity test
NDT Equipment
Ultrasonic testing
Magnetic powder testing
Dye penetration testing
Visual testing
Dimension control
5. Our Qualification
ISO 9001/AS9100 Aerospace Quality System
ISO 14001
OHSAS 18001
Lloyd's Register of Shipping(LR)
American Bureau of Shipping(ABS)
Det Norske Veritas(DNV)
Nippon Kaiji Kyokai(NK)
Korean Register of Shipping(KR)
RINA
Bureau Veritas
Germanischer Lloyd
TUV PED Certificate
